New Energy Vehicle Controller Test System
- It’s used for the EOL comprehensive testing of new energy vehicle controllers.
- It can be used in the manufacturing stage of vehicle controllers, and car makers can also use it for incoming material inspections.
- It has plenty of testing features, can simulate work environments, and records test data to generate reports.
Equipment Introduction
Used for vehicle controller testing, common test items include: voltage adaptability testing, hardware testing, bus communication testing, normal operating state testing, signal input/output simulation testing, fault diagnosis testing, version number reading and comparison, program flashing, etc.
1、Introduction to the work content of the vehicle controller
Drive system control: According to the driver’s acceleration pedal position, gear position, brake pedal force, and other operational intentions, calculate parameters such as the required torque of the motor, coordinate the movement of various power components, and ensure the normal operation of the electric vehicle;
Whole vehicle energy management and optimization: Manage the entire vehicle based on actual working conditions, monitor electric vehicle charging and regenerative braking energy, control other electrical devices on the vehicle, achieve efficient energy distribution, improve vehicle economy, and extend the service life of the vehicle;
Vehicle communication and network management: Electric vehicles also have various sub-control systems such as electric motor controllers and battery management systems. These controllers need to communicate with each other. The vehicle controller connects all sub-control systems through the CAN communication network to coordinate and manage the entire communication network.
Fault handling and diagnosis: Real-time monitoring of the operating status of each device, diagnosing, prompting, and proactively repairing abnormalities that occur to ensure the safe operation of electric vehicles;
Car status display: Collect and process the vehicle’s status information, and send important status and fault information to the instrument panel for display, such as speed, motor speed, remaining battery charge, motor or battery fault information, etc.
2、Workstation layout:
This equipment can be used for vehicle controller production line testing, vehicle incoming material inspection, laboratory, and other testing scenarios.
3、Control Panel
The vehicle controller usually needs to be used with an operation console, and the size of the operation console can be customized according to product requirements to facilitate employee operation.
