Power Battery Comprehensive Test System

Power Battery Comprehensive Test System

  • It's mainly used for offline testing of power battery packs or for incoming inspection at car manufacturers.
  • CAN communication detection, SOC, individual cell temperature, individual cell voltage, total voltage, insulation detection, port voltage, factory time detection, etc.
  • This device plays an important role in the comprehensive testing of battery packs.
01
Built-in high-performance computer can connect to a scanner, record battery component numbers, identify product categories.
02
Automatically match testing programs and start testing, avoiding human errors, effectively improving production efficiency.
03
Full-color LCD display, menu-style operation; side panel equipped with cable connection device.
04
Capable of test data filtering, conditional queries, report generation, enabling data traceability, which helps in product quality analysis.
05
Supports local storage, server retrieval, automatic upload to server, and other methods.
06
Supports multiple methods such as manual input, barcode scanner scanning, RFID reading, and server issuance.
07
According to the battery model intelligent matching test group, one-click testing
08
It can quickly measure various parameters of the tested battery to meet the rapid testing requirements of the production line.

Equipment Introduction

1、Basic Battery Testing Items (can be expanded as needed)

①CAN communication detection: Check whether the BMS communication is normal (CAN determine relay engagement control detection);

②SOC detection: Read the battery pack SOC value;

③Single cell temperature detection: The upper computer reads the maximum and minimum temperatures of all cells and calculates the temperature difference;

④Single cell voltage detection: The upper computer reads the maximum and minimum voltages of all cells, and reads the difference DeltaU between the maximum and minimum values on the upper computer;

⑤Total voltage detection: Read the total voltage at the output end of the battery system;

⑥ Insulation testing: 1. Read the insulation value of the battery pack; 2. You can also choose the actual measurement method: insulation resistance testing of the battery system, including the output end and fast charging end. Close the corresponding relay and turn off the BMS insulation monitoring function, then measure the insulation resistance between the positive and negative terminals of the output end and fast charging end and the shell.

Port voltage: Measure the port voltage at the positive and negative terminals of the battery when the battery relay is not engaged;

⑧ Factory date inspection: Check the manufacturing date of the battery pack;

Workstation layout:

This device can be used for battery incoming inspection and pre-line inspection.


2、Battery selection

Single/Double Station

Note

Single workstation

/

Double workstation

Dual-channel design, each channel can operate independently, allowing simultaneous testing of two different models or the same model of power batteries, with data displayed on a single screen, and the detection of the two channels does not interfere with each other;


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